Sunrise APS 30080M – Plate System
$199,950.00 – 20 Foot system
Capacities
Sunrise ALS-1506D Capacities
Punch: 88-Ton Punch with Triple-Punch Attachment (1.5″ center punch, 1.125″ side punch capacity up to the full tonnage)
Shear: 170 Tons – Up to 12″ x 3/4″
HP: Multiple motors, valves and pumps to allow variable pressure on all stations.
Power Requirements: 3 Phase | 220 – 100 Amp | 480 – 60 Amp
Product Features
- Fully Automatic Plate Processing System
- 88-Ton Punch – Hydraulic Punch Stripper and Triple-punch, up to 1.5″ capacity, independently controlled
- Hydraulic Shear Hold Down
- Multiple pneumatic hold-downs, laser measurement system, and pneumatic gripper
- 20′ in-feed standard, expandable to 50′
- 15″ Touch-Screen controller, offline software, DXF/NC1 Import
Sunrise PLATE Processing Systems include the following:
- On-Site Installation and Training for 2-3 days
- 2 Year Parts and Labor Warranty or 2500 Working Hours
- Complete safety system including fully enclosed operation area with safety interlocks
- Multi-sided and reversible blades, including blade gap adjustment, and no slug loss
- 6″ minimum scrap on each run, or optionally use the last piece, programmable trim cut
- Nesting, group nesting, and more.
- Complete tool kit with Manual, CAD Parts Drawings, Electrical and Hydraulic Schematics printed and loaded on a USB
SUNRISE offers one of the widest ranges of CNC options today, including semi and fully-automatic punches, automatic shearing, and new complete processing systems.
Description
The SUNRISE APS is a fully automatic plate and flat-bar processing system with triple punch. The operator loads the flat bar onto the all-steel in-feed rollers, the system engages the material with pneumatic clamping and squaring devices and then processes the material by automatically punching and shearing to length utilizing the industrial strength rack and pinion drive system. Averaging 4 seconds per operation, your average 12”x 12” base plate with 4 holes, can be completed in less than 20 seconds! The SUNRISE APS, an advanced plate and flat-bar processing system, revolutionizes the manufacturing process with its fully automated operations and optional triple punch capability. Designed for efficiency and precision, this system combines cutting-edge technology with robust construction.
At the heart of the SUNRISE APS lies an all-steel in-feed roller system that seamlessly handles flat bars of varying sizes. The operator simply loads the material onto the rollers, and the system takes over, engaging the material with pneumatic clamping and squaring devices. These devices ensure accurate positioning and secure hold, minimizing material slippage and ensuring consistent processing results.
Once the material is securely clamped and squared, the SUNRISE APS initiates its automated punching and shearing process. Utilizing an industrial-strength rack and pinion drive system, the machine punches precise holes and shears the material to the desired length. The system’s rapid operation, averaging 4 seconds per operation, makes it highly efficient. As a result, a typical 12″ x 12″ base plate with 4 holes can be completed in less than 20 seconds, significantly reducing production time and increasing throughput.
The SUNRISE APS is versatile and adaptable, handling a wide range of plate and flat-bar materials. Its sturdy construction and durable components ensure long-lasting performance, even in demanding manufacturing environments. Additionally, the system’s user-friendly interface and intuitive controls make it easy to operate, minimizing training time and maximizing productivity.
Overall, the SUNRISE APS is a game-changer in the metal fabrication industry, offering unparalleled speed, accuracy, and automation. By streamlining the plate and flat-bar processing workflow, this system enhances efficiency, reduces waste, and optimizes production.
Videos
Accessories
Sunrise Angle Lines can feature Dot-Peen marking systems and Auto-Loading Systems. Check out the Sunrise Angle Processing System Page!